Custom Rubber Patches For Hats

Premade Custom Rubber Patches For Hats Sample $0.01 - Add to Cart

From $6.67 No Setup or Art Fees

Custom rubber patches for hats are waterproof, durable, flexible, and dimensional patches that are not only versatile, but also come with a flat finish. With their low-melt backing, they cater to the diverse decoration needs of the contemporary market.

Each patch order includes a Free roll of Thermal Tape.

Add a Premade Patch Sample to Cart - $0.01 - Add to Cart

Watch - Apply with a Heatpress
Watch - Apply with a Heatpress
Patch Size Guide
Patch Size Guide
  • Product
    Preferred Size
  • Hat Square/Circle Patch
    2 inches
  • Hat Rectangle Patch
    4 inches
  • Front Left Chest Shirt
    4 inches
  • Sleeve
    3 inches
  • Back Neckline
    3 inches
Buy more and save
Qty Discount
25-49 pcs
$ ea
25% off
$ ea
35% off
$ ea
55% off
$ ea
65% off
$ ea
70% off
$ ea
No Setup or Art Fees
25 Piece Minimum

And now also offering & in checkout

Rubber Patch Examples

Satisfaction Guaranteed
Supremely Durable

Supremely Durable

Waterproof Protection

Waterproof Protection

Dimension & Flexibility

Dimension & Flexibility

Product Details

Introducing Ninja Patches' custom rubber patches for hats, the ultimate solution for adding style and durability to your headwear. Crafted from premium silicone, these patches provide a sleek and long-lasting platform to showcase your designs.

Our silicone patches offer vibrant colors that never fade, fray, crack, or peel. Thanks to their 3D sculpted and molded construction using a variety of colored plastic polymers, these patches are built to withstand the rigors of outdoor adventures.

With Ninja Patches, customization is key. Take full control of your design, from colors to intricate details. Our state-of-the-art production techniques ensure each patch is flawlessly crafted to your specifications. Choose from two versatile backing options: heat-applied (our top choice) or Velcro, allowing for easy application on hats and other accessories.

Bulk orders are where savings soar. Enjoy discounts of up to 70% on large orders, making Ninja Patches the perfect choice for corporate branding, personal flair, or promotional giveaways. Elevate your headwear game with Ninja Patches' custom rubber patches – the mark of quality and lasting impression.


  • Precision Crafting: Utilizing advanced molding techniques and premium silicone material, our patches boast intricate detailing and vivid colors that elevate the look of any hat.
  • Superior Durability: Rigorously tested to withstand over 50 wash cycles, our silicone patches maintain their vibrant colors and pristine appearance, ensuring they endure the test of time.
  • Expert Design Review: Each order undergoes meticulous scrutiny by our experienced design team to exceed your expectations in terms of both design and quality.
  • Satisfaction Guarantee: We're dedicated to your satisfaction. If you're not completely thrilled with your purchase, we'll reprint your order at no additional cost.

Satisfaction Guarantee

We stand behind the quality of the patches we create for you. If you are not satisfied, we will reprint with a new or revised file at no additional charge.

Learn more here.

Pressing Instructions

Note: For silicone patches, top and bottom heat is REQUIRED for the patch to correctly adhere to the hat. Top heat only will burn the silicone, even if a teflon sheet is used to cover it.

Click here to watch our Hat Press Instructions tutorial.

To ensure your patch looks professionally pressed every time, follow these four simple steps.

  1. Position Your Patch: Since your hat will be facing upwards when it’s getting pressed, place your patch onto the desired area on your hat and secure it by taping it to the hat with Thermal Tape (heat resistant tape). 
  2. Load Hat Onto Hat Press: Now that the patch is taped onto the hat, it’s time to load your hat onto the press. With the brim of your hat pointing upwards, fit the hat around the lower platen, as if the lower platen is actually wearing the hat. Lay a teflon sheet over the patch. This will protect the patch from any potential heat damage while pressing.
  3. Press: Set the top platen heat of your press to 280°F and the bottom platen heat to 320°F. You’ll then want to enter the pressure settings. The Hotronix® 360 IQ™ Hat Press allows you to manually input your desired pressure settings on a scale from 1-9 on the front screen. We’ve found that medium pressure (4-6) yields the best results. After entering the heat and pressure settings, set the timer on your press to 30 seconds. Then, lower the top platen to lock your hat into place and initiate the pressing process. Once the 30 seconds are up, lift the top platen and allow the hat to cool for 30 seconds before removing from the press. This allows the melted glue to solidify, thereby bonding it to your hat.

Art Upload Recommendations

All file types accepted, vector files are always preferred, raster art should be at least 300 DPI.

Care Instructions

To ensure the longevity and maintain the integrity of your patch, follow the care instructions below:

  • Washing: Turn the garment inside out before washing. Use cold or lukewarm water, select a gentle cycle, and a mild detergent. Avoid hot water, bleach, and fabric softeners to prevent weakening the adhesive and fabric. Patches from Ninja Patches are built to last up to 50 wash cycles.
  • Drying: Air dry the garment or use a low heat setting on your dryer. Avoid high heat as it can cause the patch to shrink or the adhesive to weaken.

Order Issues & Reprints

If you don’t love the patch you receive, please let us know within 45 days of receiving your products, by phone, email, or live chat. We will be unable to replace or refund any orders brought to our attention after 45 days of confirmed delivery by our carriers.

Sometimes we will need your assistance to get the order right, and might request a photo or further instructions before reproducing an order. Just so we know how to make it right! We will never ask you to return products before we reproduce a damaged or misprinted order.

You can submit a formal order issue through our Order Issue Form here.


Rubber patches for hats are decorative or functional elements made of rubber or a rubber-like material that can be attached to hats. These patches are often used to add branding, logos, designs, or text to hats, making them visually appealing and customized. They can be used for branding, customization, durability and texture.

Rubber patches can be applied to a wide variety of hats, but the suitability depends on the style and purpose of the hat. Baseball caps and trucker hats are some of the most popular types of hats for rubber patches. These caps typically have a front panel where patches can be prominently displayed, making them ideal for branding or customization. Beanies can have rubber patches applied to the front or side. 

These patches can add a unique touch to a beanie and serve as a branding element. Hats designed for outdoor activities like hiking, fishing, or camping often feature rubber patches for branding or functional purposes. These patches can be added to various locations on the hat, including the front and sides.

Custom rubber patches for hats can vary in terms of their water resistance, depending on the specific type of rubber or rubber-like material used and the manufacturing process. The type of rubber or rubber-like material used in the patch can impact its water resistance. 

If the rubber patch is stitched or attached to the hat using a sewing process, the seams where the patch is attached may be potential points of water ingress. This is why we recommend heat pressing rubber patches to the hats to ensure they remain waterproof.

Yes, our rubber patches for hats are able to match your logo colors. They are flexible in dimension and color, giving you an opportunity to bring your design to life.

The minimum order requirement for our custom rubber patches for hats is just 25 pcs.